ABB SAFT112POW Power Module

Description

• ABB SAFT112POW Power Module: Technical Specifications (English Introduction)

  The ABB SAFT112POW Power Module is a high-performance DC power supply unit designed for industrial automation, robotics, and machinery applications requiring reliable, high-efficiency power conversion. Below is a detailed technical overview:

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  1. Key Features & Applications

  • Purpose: Provides regulated DC power to ABB’s drive systems (e.g., ACS880, ACS580), PLCs, servo controllers, and other automation equipment.
  • Applications:
    • Industrial Robotics (powering robot controllers and servo drives).
    • Machine Tools (CNC, lathes, milling machines).
    • Material Handling (conveyors, AGVs, cranes).
    • Renewable Energy (wind turbine controllers, solar inverters).
  • Certifications:
    • UL, cUL, CE, IEC 61010-1 (safety compliance for industrial use).
    • EMC Compliance (EN 55011, EN 61000-6-2 for electromagnetic compatibility).

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  2. Technical Specifications

  Parameter	Details
  Input Voltage	Three-Phase 380–480 V AC (±10%), 50/60 Hz
  Output Voltage	24 V DC (adjustable ±10% via trim pot)
  Output Current	12 A (continuous), 15 A (peak for 5 s)
  Efficiency	Up to 94% (full load, 230 V AC input)
  Power Factor Correction (PFC)	Active PFC (>0.98 at full load)
  Isolation	Input-to-Output: 1500 V DC (1 minute)
  Overload Protection	Hiccup Mode (auto-restart after fault clearance)
  Short-Circuit Protection	Foldback Current Limiting (prevents damage during short circuits)
  Ambient Temperature	-10°C to +60°C (derating applies above +50°C)
  Humidity	5% to 95% RH (non-condensing)
  Cooling Method	Forced Air Cooling (internal fan)
  Dimensions (L × W × H)	250 × 120 × 180 mm (approx., varies by configuration)
  Weight	~3.5 kg (depending on options)

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  3. Advanced Functionalities

  • High Efficiency:
    • Active PFC reduces harmonic distortion, improving energy efficiency and compliance with grid standards (e.g., EN 61000-3-2).
    • 94% efficiency at full load minimizes heat generation and operating costs.
  • Protection Mechanisms:
    • Overvoltage Protection (OVP): Shuts down if output exceeds 28.8 V DC.
    • Overtemperature Protection (OTP): Fan speed increases or shuts down if internal temperature exceeds limits.
    • Input Undervoltage Lockout (UVLO): Prevents operation during unstable input voltage.
  • Monitoring & Diagnostics:
    • DC OK Signal: Relay contact indicates power status (normally closed/open).
    • Remote Sense: Compensates for voltage drop in long cables.
    • LED Indicators: Green (Power ON), Red (Fault).

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  4. Mechanical & Environmental Specifications

  • Enclosure: IP20 (NEMA 1) (standard), suitable for indoor installations.
  • Mounting: Wall-mounted or DIN rail-mounted (optional DIN rail adapter).
  • Vibration Resistance: 5–500 Hz, 2G (IEC 60068-2-6) (for harsh industrial environments).
  • Shock Resistance: 15G, 11 ms (IEC 60068-2-27).

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  5. Optional Accessories

  • Parallel Operation Kit: Allows multiple SAFT112POW units to share the load (for redundancy or higher current).
  • Remote On/Off Control: Enables external control of power module activation.
  • Output Voltage Trim Pot: Fine-tunes output voltage within ±10%.
  • EMI Filters: Reduces conducted and radiated emissions for sensitive applications.

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  6. Benefits

  • Reliability: Robust design with overcurrent, overvoltage, and overtemperature protection.
  • Energy Efficiency: High efficiency reduces power losses and cooling requirements.
  • Flexibility: Adjustable output voltage and parallel operation capability.
  • Compliance: Meets global safety and EMC standards for industrial use.

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  7. Applications Example

  • Robot Controller Power Supply: A SAFT112POW powers an ABB IRB 1200 robot controller, providing stable 24 V DC with overload protection.
  • CNC Machine Tool: Supplies 24 V DC to servo drives and PLCs in a CNC milling machine, ensuring smooth operation under varying loads.

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  8. Conclusion

  The ABB SAFT112POW Power Module is a reliable, high-efficiency solution for industrial power supply needs. Its advanced protection features, compliance with safety standards, and compatibility with ABB’s automation ecosystem make it ideal for demanding applications.

  For further details:

  • Refer to the ABB SAFT112POW Technical Manual.
  • Contact ABB Power Electronics Support for sizing, configuration, or integration assistance.

  Would you like additional information on a specific aspect (e.g., parallel operation, wiring diagrams, or comparison with other ABB power modules)?